Operate

Quality

Inspections, deviations and first-pass yield

Quality health

98.1%

Open holds

Non-conformances

Failed inspections

Trend 7d

FPY +1.9pp

Primary story

QI-2941→NCR-1021→PCK-003

AI findingTwo seal-temperature failures correlate with PCK-003 thermal instability.

Details

First-pass yield

97.6%

+0.3 pts

Inspections today

148

Failed

QI-2941, QI-2938

Scrap rate

1.8%

Line 3: 3.1%

ID	Line	Check	Result	Linked asset	Time
QI-2941	Line 3	Seal integrity	Failed	PCK-003	13:22
QI-2940	Line 2	Dimensional	Passed	—	13:05
QI-2939	Line 1	Weight	Passed	—	12:40
QI-2938	Line 3	Seal integrity	Failed	PCK-003	03:30
QI-2936	Line 4	Print registration	Passed	—	02:15

AI correlation: both seal failures occurred within 40 min of PCK-003 temperature peaks above +12% of baseline.

Quality Execution

Inspection Plan → Inspection → Measurement → Deviation → Hold → Release · Non-Conformance → CAPA

FAIL

LineLine 3

CharacteristicSeal Temperature

Target180°C ± 5°C

Actual188°C

MAJOR

RelatedQI-2941

AssetPCK-003

Production orderPO-48291

StatusOPEN

DispositionPending

HoldFG-88291 · 8,842 units

Two recent seal failures correlate with PCK-003 overheating.